Error Code Pressure Switch Stuck Open

York TM9T100C16MP11 Error Code Pressure Switch Stuck Open: Pressure Switch Stuck Open

TL;DR
Your York furnace's pressure switch did not close after the inducer motor started, meaning the furnace cannot confirm safe venting. Check the exhaust vent and intake pipes outside for blockages.
Disclaimer
This article is for informational purposes only and does not guarantee the accuracy or completeness of the information provided. Always turn off power and gas supply before attempting any repairs. If you smell gas, leave immediately and call your gas company. Consult a licensed HVAC technician for diagnosis and repair. Any actions taken based on this information are at your own risk.

What Does Code Pressure Switch Stuck Open Mean?

The 3-red-flash code on the York S1-33103010000 board means the draft inducer motor is running but the pressure switch did not close within the expected time. The pressure switch is a safety device that verifies the inducer motor has created enough negative pressure in the heat exchanger to safely vent combustion products. Without this confirmation, the control board will not proceed to ignition.

The inducer motor pulls combustion gases through the heat exchanger and out the vent pipe. If the vent is partially blocked, the motor cannot build enough pressure differential to trip the switch. On York high-efficiency furnaces with PVC sidewall vents, ice formation, nests, and debris in the pipes are the most common obstructions. On standard-efficiency models venting through a chimney, chimney blockages or downdraft conditions can cause the same problem.

A cracked or disconnected pressure switch hose (the small rubber tube connecting the pressure switch to the inducer housing) can also prevent the switch from sensing the pressure change, even when the inducer is working perfectly. This is a visual inspection you can do yourself, though replacing the hose may require a specific size.

How to Fix It: Check the Exhaust Vent and Intake Pipes

âš  Safety First
Always turn off the furnace at the power switch or breaker and shut off the gas supply before beginning. Do not proceed if you smell gas — leave the area and call your gas company immediately.

What You'll Need

Steps

  1. Turn off power AND shut off gas supply Turn the furnace power switch OFF. Turn the gas shutoff valve to OFF (perpendicular to pipe). Wait 5 minutes. If you smell gas at any point, leave the area immediately and call your gas company.
  2. Identify your vent system York high-efficiency furnaces (like TM9V 90%+ models) have PVC pipes exiting through a sidewall. Standard-efficiency models (80%) vent through metal pipe to a chimney. Follow the vent pipe from your furnace to find the exterior termination.
  3. Clear any vent obstructions Go outside and inspect the vent pipe opening(s). Clear any ice, snow, nests, or debris. If your York furnace has separate exhaust and intake PVC pipes, check both. Shine a flashlight into each pipe to check for obstructions further inside (within a few inches). Do not insert tools deep into the pipes.
  4. Visually inspect the pressure switch hose inside Back at the furnace, look for the small rubber hose (about 1/4-inch diameter) connecting the pressure switch to the inducer motor housing. Check that it is not cracked, kinked, disconnected, or filled with water. If it is disconnected, push it back onto the port firmly.
  5. Restore and test Turn gas back ON (parallel to pipe). Restore power. Call for heat and listen for the inducer motor to start, followed by a click from the pressure switch, then ignition.
How to Verify
After clearing any blockage, the LED should show slow amber flash (call for heat) and then transition through normal ignition without showing red flashes. If 3 red flashes return, the inducer motor may be weak, the pressure switch may be defective, or there may be a condensate drain blockage.

When to Call a Professional

Contact a licensed HVAC technician if:

Sources

  1. Johnson Controls S1-33103010000 Installation Manual (ManualsLib)
  2. GHAC Knowledgebase
  3. Gray Furnaceman (grayfurnaceman.com)
  4. Advanpro Calgary